AGA COOKMASTER R40G Wartungshandbuch

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PLEASE READ THESE INSTRUCTIONS BEFORE INSTALLING OR USING THIS APPLIANCE.
INSTALLER: LEAVE THESE INSTRUCTIONS WITH THE APPLIANCE.
CUSTOMER: KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE.
Remember, when replacing a part on this appliance, use only spare parts that you can be assured conform to the safety
and performance specification that we require. DO NOT use reconditioned or copy parts that have not been clearly
authorized by AGA.
Installation, Servicing,
Users Instructions
& Cooking Guide
COOKMASTER R40G
OWNERS MANUAL
WARNING: If the information in this manual is not followed exactly, a fire or
explosion may result causing property damage,personal injury or death.
Do not store or use gasoline or other flammable vapors and liquids in the vicinity
of this or any other appliance.
WHAT DO YOU DO IF YOU SMELL GAS
. Do not try to light any appliance.
. Do not touch any electrical switch
. Do not use any phone in your building.
. Immediately call your gas supplier from a neighbors phone.
Follow the gas suppliers instructions
. If you can not reach your gas supplier call the fire department.
Installation and service must be performed by a qualified installer, service
agency or the gas supplier.
FOR USE IN USA/CANADA
11/09 EINS 512534
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Inhaltsverzeichnis

Seite 1 - OWNERS MANUAL

PLEASE READ THESE INSTRUCTIONS BEFORE INSTALLING OR USING THIS APPLIANCE.INSTALLER: LEAVE THESE INSTRUCTIONS WITH THE APPLIANCE.CUSTOMER: KEEP THESE I

Seite 2 - CONTENTS

Chimneys and vents shall terminate above roof level and in accordance with the requirement of the current issue of theCAN/CGA - B149 Installation Code

Seite 3 - SECTION CONTENTS PAGE

The appliance is floor mounted. The space in which theappliance is to be fitted must have the following minimumdimensions.Between wall and LH side of

Seite 4 - Installation

Installation requirementsSITE LOCATION SETTING COMBUSTION1. Check that the hearth is level, then remove the appliance from its transit wooden pallet,

Seite 5 - TECHNICAL DATA

- SEE FIG. 51. Open the burner access door. 2. Remove (5) inner panel securing screws and remove panel.3 Remove the (3) plinth securing screws and rem

Seite 6

Installation InstructionsFIG. 714TERMINAL STRIP CONNECTIONS

Seite 7

Installation InstructionsWhen the thermostat is calling for heat, 230V is suppliedto terminals 10 and 11 on the control box and tab 1 and 2on the fan,

Seite 8

Before leaving the site, check that the operation of cookertimer and thermostat are capable of controlling the burnercorrectly. Check the operation o

Seite 9

UsersGuide17

Seite 10 - Site requirements

Thank you for buying an AGA appliance. To get the best from it, please read this leaflet and carefully follow the instructionsbefore using your AGA fo

Seite 11 - Installation requirements

1. Do not store combustible materials, gasoline or other inflammable vapors and liquids near a range cooker.2. Do not operate the appliance with the o

Seite 12

SECTION CONTENTS PAGEINSTALLATION SECTION 4TECHNICAL DATA 5SITE REQUIREMENTS INTRODUCTION 6IMPORTANT 6GAS SUPPLY 6LOCATION 7-8VENT CONNECTION 9-10ELEC

Seite 13 - Installation Instructions

FEATURES/ACCESSORIESDoorsFig. 9To open the doors. Twist the handle slightly to disengagethe door catch from the locking spindle and pull the dooropen.

Seite 14

Further accessories, tins, grid shelves, solid shelves, saucepans, aprons and gauntlets, etc. are available from your AGAdealer.Control Settings and T

Seite 15

SETTING THE COOKER FOR USEFIG. 12A DESN 514596Before you can use the appliance, it will be necessary to set the time of day.22

Seite 16

USING THE TIMERThis is a 24 hour clock and when the power supply is initially switched on, or after an interruption in supply, the clock willshow AUTO

Seite 17

USING THE TIMER (continued)SETTING AN END TIME ONLY, AUTOMATICALLY1. Place the food on the correct shelves in the oven.2. Press the STOP button until

Seite 18 - INTRODUCTION

THE MINUTE TIMERSEE FIG. 13THE MINUTE TIMERThe minute timer works separately from the time of day clock and can be set to time periods from 1 minute t

Seite 19 - SAFETY PRECAUTIONS AND HINTS

USING THE AUTOMATIC COOKING FUNCTIONUsing this function on the timer allows the user to select the amount of time the appliance is on and the finish/o

Seite 20 - FEATURES/ACCESSORIES

MAIN OVEN OPERATIONNote: care should be taken not to touch the hotplate, oven combustion chamber door and flue areas unless ainsulated glove is used,

Seite 21

COOKING WITH YOUR APPLIANCEBroilingThe top of the oven is where broiling takes place. When the Roasting/Baking oven is hot, use the meat tin with a gr

Seite 22 - SETTING THE COOKER FOR USE

COOKING WITH YOUR APPLIANCESetting Shelf Approximate TimePositionSCONES 7 3 10-15 minsSMALL CAKES 5 4 20 mins (Turn the tray round halfwaythrough cook

Seite 23 - USING THE TIMER

SECTION CONTENTS PAGEBURNER COMBUSTION AIR 39TEST BURNER ON DRY RUN (NO GAS) 40REPLACEMENT OF PARTS ELECTRODES 41(BURNER) CONTROL BOX 41REPLACEMENT OF

Seite 24 - USING THE TIMER (continued)

REMEMBER: BE CAREFUL OF THE HOT APPLIANCE!DO NOT USE A STEAM CLEANER TO CLEAN THIS COOKER.Enamelled Top Plate and Front Platez It is not advisable to

Seite 25 - THE MINUTE TIMER

ServicingInstructions31When replacing a part on this appliance, use only spare parts that you can be assuredconform to the safety and performance spec

Seite 26

For continued safe and efficient operation of the range, it is important that servicing is carried out annually asrecommended by your AGA Distributor

Seite 27 - MAIN OVEN OPERATION

Burner RemovalWARNING: BEFORE REMOVING SERVICE ACCESSCOVERS, ENSURE THAT ALL ELECTRICAL POWERHAS BEEN DISCONNECTED.SEE FIG. 141. Open up the bottom b

Seite 28 - COOKING WITH YOUR APPLIANCE

Burner RemovalBURNER REMOVALIMPORTANT: DURING BURNER REMOVAL CAREMUST BE TAKEN NOT TO DAMAGE THE CERAMICFIBRE INSULATION INSIDE THE COMBUSTIONCHAMBER.

Seite 29

Burner Chamber/ServicingIMPORTANT DURING CLEANING CARE MUST BETAKEN NOT TO DAMAGE THE CERAMIC FIBERINSULATION INSIDE THE COMBUSTION CHAMBER.SEE FIG. 1

Seite 30

Burner Servicing1. Check the burner head for any signs of damage or degrading.2. Examine the condition of the electrodes and that they are not damaged

Seite 31 - Instructions

Electrical ControlsCONTROL CIRCUIT-EXTERNALTERMINAL STRIP CONNECTIONS37

Seite 32 - SERVICE SCHEDULE

Electrical ControlsThis thermostat is a safety cut-out device which operates ifthe control thermostat fails. This device automaticallyresets. See Fig

Seite 33 - Burner Removal

BurnerIMPORTANT: ENSURE THAT THE LOUVERED BASEPLATE IS IN POSITION DURING COMBUSTIONTESTING AND SETTING PROCEDURES. ENSURETHE OUTER DOOR IS CLOSED.TU

Seite 34

InstallationSection4CAUTION:THIS UNIT IS HEAVY. PROPER EQUIPMENT AND ADEQUATEMANPOWER MUST BE USED IN MOVING THE RANGE TO AVOID DAMAGE TO THE UNIT OR

Seite 35 - Burner Chamber/Servicing

SEE FIG. 22Switch on the electricity supply.Set the time clock as stated in the Users Instructions.Turn the thermostat to max. allowing the burner to

Seite 36 - Burner Servicing

Replacement of parts (Burner)The only parts to be replaced are:-ElectrodesElectrode LeadsControl BoxIf any other parts fails then the whole burner is

Seite 37 - Electrical Controls

Replacement of parts (Electrical Controls)BEFORE REMOVING SERVICE ACCESS COVERSENSURE THAT ALL ELECTRICAL SUPPLIES TO THEAPPLIANCE HAVE BEEN TURNED OF

Seite 38

Replacement of parts (Electrical Controls)FIG. 28FIG. 29DESN 511444 DESN 511737THERMOSTATOVERHEATTHERMOSTATCOOKERTIMERTO FIT NEW FLUE SAFETY DEVICEENS

Seite 39 - COMBUSTION AIR

Replacement of parts (Electrical Controls)SEE FIG. 30Follow instructions in section ELECTRICALCOMPONENT ACCESS , Steps 1 to 6.1. Undo the two screws

Seite 40 - (NO GAS)

Fault FindingWIRING DIAGRAM - BURNER ONLYFIG. 3145

Seite 41 - Replacement of parts (Burner)

Fault FindingWIRING DIAGRAM -APPLIANCEFIG. 3246CAUTION: LABEL ALL WIRES PRIOR TO DISCONNECTION WHENSERVICING CONTROLS. WIRING ERRORS CAN CAUSE IMPROPE

Seite 42 - TRANSFORMER

Trouble ShootingBurnerCheck that the burner has not gone to lockout.Causes of lockout can be:z No ignition. Electrode incorrectly positioned or insula

Seite 43 - TO FIT NEW FLUE SAFETY DEVICE

Trouble ShootingTROUBLESHOOTING - BURNERBURNER WILL NOT START1 Check that the external wiring is correct.2. Check the 230v supply on terminal 10 and 1

Seite 44 - RE-ASSEMBLE

Trouble Shooting49

Seite 45 - Fault Finding

DESN 512448PLEASE NOTE: IT IS ADVISABLE TO CHECK THE ACTUAL SIZE/WIDTHOF YOUR APPLIANCE BEFOREFINALLY FIXING ANY KITCHENUNITS, SINCE ENAMELLED CASTIRO

Seite 46

Servicing or FaultBURNER RESETIf a fault occurs on the burner, then it automatically shutsdown and the red button on the front base plate will beillum

Seite 48

For further advice or information contactyour local AGA distributorWith AGA’s policy of continuous productimprovement, the company reserves the right

Seite 49

The AGA Cookmaster is a floor standing only cooker, fired by a gas burner. It is suitable for vertical flue outlet only.The burner fitted to this appl

Seite 50 - Servicing or Fault

The appliance is floor mounted and must be installed on a solid floor or base of non-combustible material which is capableof supporting the total weig

Seite 51

Site requirements8FIG. 1B DESN 512558INSTALLATION CLEARANCESREAR DIM ‘A’ COMBUSTIBLE WALL 1” (25mm)NON-COMBUSTIBLE WALL 0” (0mm)DIM ‘B’ FLUE PIPE CLEA

Seite 52

A 125 mm (5”) Type B Gas Vent must be used and fastened by screw to the draft hood flue collar.U.S.The gas vent must be connected to a chimney or inde

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